How to Pack a Hat in a Luggage Suitcase

How to Pack a Hat in a Luggage Suitcase

Figuring out how to pack a hat in a luggage suitcase can be a bit tricky, as you want to ensure it arrives at your destination in perfect condition.

Nobody likes a crushed or misshapen hat, right? But fret not! In this guide, we’ll walk you through some simple yet effective steps to safely pack your hat and keep it looking fabulous throughout your travels.

So grab your suitcase and ensure your hat stays stylishly intact!

Choosing the Right Hat

Before you begin packing, it’s important to consider the hat itself. Different hat materials and shapes require specific packing techniques.

Additionally, determining whether the hat is crushable or not will also affect the packing method you choose. Here’s what you need to know:

Consider the Hat Material and Shape

Hats come in various materials such as straw, felt, fabric, or leather, and each material has its requirements for packing. Additionally, hats can have different shapes, including wide-brimmed hats, fedoras, or caps. Consider these factors when selecting a packing method.

Determine if the Hat Is Crushable or Not

Some hats, like crushable sun hats, are designed to withstand pressure and regain their shape easily. On the other hand, rigid hats, such as felt or structured hats, require extra care to avoid deformation.

Check the hat’s label or consult the manufacturer to determine if your hat is crushable.

Select a Hat That Is Suitable for Travel

If you frequently travel with hats, investing in a travel-friendly one might be worth it. Some brands offer hats specifically designed for travel, made from flexible and durable materials, making them easier to pack and less prone to damage.


How to pack a hat in a luggage suitcase

Before you start packing your hat, make sure you have the necessary materials and give your hat some attention:

Gather Necessary Materials

You’ll need a suitable hat box, clean towels or clothing items, elastic bands or string, and labels to pack your hat. These materials will vary depending on the packing method you choose.

Clean and Inspect the Hat

Before packing, ensure your hat is clean and free of any debris. Use a soft brush or cloth to remove dust or dirt. Additionally, inspect the hat for any damage or weak spots that need extra care during packing.

Determine the Appropriate Hat Box or Alternative Packing Method

If you have a hat box, ensure it is sturdy enough to protect your hat. If not, consider alternative packing methods such as stuffing the hat with clothing or rolling it in clothing. Select the method that suits your hat’s material and shape best.

Packing Methods

Now that you’re prepared let’s explore three different packing methods for your hat:

Method 1: Hat Box

If you have a suitable hat box, this method offers excellent protection for your hat:

  1. Choose a suitable hat box: Ensure the box is spacious enough to accommodate your hat without causing excessive pressure.
  2. Place the hat in the box: Gently place it inside, ensuring it rests on its crown.
  3. Fill empty spaces with soft items: Fill any spaces with soft clothing items, such as socks or scarves, to prevent the hat from moving around.
  4. Securely close and label the box: Close the hat box securely, ensuring it won’t open during transit. Consider labeling the box to identify it among your belongings easily.

B. Method 2: Hat Stuffed with Clothing

This method is suitable for hats that are more flexible or crushable:

  1. Lay out a clean towel or clothing item: Start by laying out a clean towel or clothing item on a flat surface.
  2. Shape the towel or clothing into a nest: Manipulate the towel or clothing to create a nest-like shape that can hold the hat securely.
  3. Place the hat on top, crown down: Gently place the hat on top of the towel or clothing, ensuring the crown faces downward.
  4. Stuff the crown with soft clothing items: Fill the hat’s crown with soft clothing items, such as socks or underwear, to maintain its shape and provide additional cushioning.
  5. Fold the towel or clothing over the hat: Carefully fold it, covering it completely.
  6. Secure with elastic bands or string: Use elastic bands or string to secure the folded towel or clothing, ensuring it stays in place during transit.

Method 3: Hat Rolled in Clothing

This method works well for crushable hats that can be rolled:

  1. Lay out a clean piece of clothing: Start by laying out a clean piece, such as a T-shirt or a lightweight sweater.
  2. Place the hat on the clothing, crown down: Position the hat on the clothing, ensuring the crown faces downward.
  3. Fold the sides of the clothing over the hat: Fold the sides of the clothing over the hat, covering it completely.
  4. Roll the clothing tightly, including the hat: Begin rolling the clothing from one end to the other, ensuring the hat is securely enclosed within the roll.
  5. Secure the roll with elastic bands or string: Use elastic bands or string to hold the rolled clothing and hat in place.

Placing the Hat in the Luggage Suitcase

Now that your hat is packed using one of the methods above, it’s time to place it in your luggage suitcase:

Consider the Placement Within the Suitcase

Place the packed hat in a central and flat area within the suitcase. Avoid placing heavy items on the hat, which could deform or damage it.

Protect the Hat Further With Surrounding Items

To provide additional protection, you can surround the hat with soft clothing items or place it in a hat carrier, if available. This will help cushion the hat and prevent any shifting during travel.

Ensure the Hat Is Well-Secured and Won’t Shift During Travel

Before closing your suitcase, ensure the hat is securely positioned and won’t move around. Use packing or compression straps, if available, to secure the contents of your suitcase.

Additional Tips and Considerations

Here are a few extra tips and considerations to keep in mind when you want to know how to pack a hat in a luggage suitcase:

Research Airline Policies Regarding Hats

Airlines may have specific guidelines or restrictions for carrying hats on board or checking them as luggage. Familiarize yourself with the airline’s policies to avoid surprises at the airport.

Use a Hat Carrier or Hat Travel Case for Added Protection

Investing in a hat carrier or hat travel case can provide additional protection if you frequently travel with hats. These specialized cases protect hats from damage during travel and offer convenience and ease of carrying.

Unpack and Reshape the Hat Upon Arrival

Once you reach your destination, promptly unpack your hat and allow it to regain shape. Gently reshape the hat if necessary, and store it in a suitable place to maintain its integrity until the next use.


Knowing how to pack a hat in a luggage suitcase doesn’t have to be daunting. By following the appropriate packing method and considering the hat’s material and shape, you can ensure your hat stays protected throughout your travels.

Remember to select the right hat box or alternative packing method, secure the hat in the suitcase properly, and take extra precautions if needed.

With these tips, you can embark on your journey without worrying about your favorite hat losing shape or getting damaged. Safe travels!